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Darrell2688

One of the Regulars
Messages
163
I was planning on posting today. It did not help. It just made the dark spot darker. I flipped the hat inside out and started it all over again. The problem was a weird one. It appeared to me that the felt had 4 small flakes of undissolved shellac embedded in the felt. I tried: steam, alcohol to melt and remove them but it did not budge the shellac much, only darkened the felt. I ended up scraping the flakes out with an exacto blade. Never seen undissolved shellac flakes before and never want to see them again.
This was on a western weight felt that I had already blocked inside out, pounced a lot to soften it some. So this is the 3rd blocking on this felt.
That sounds like a big problem, looks like you're going to stick with it, let us know how it turns out, I hope you beat this problem. I am not real happy about the surprise problems, it always throws me off. I almost tossed my brown hat into a gallon of denatured alcohol to wash out all of the shellac then start over, the only thing that kept from doing that was how was I going to mark the crown-brim break.
Good Luck, I hope you beat this problem.
 

dmeist

New in Town
Messages
15
Nice clean shop! I wish I had a band saw to cut out band blocks. It would make it easier/quicker than using my skil saw.
It works good to trim it down, but the sander is awesome.
 

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belfastboy

I'll Lock Up
Messages
9,139
Location
vancouver, canada
It works good to trim it down, but the sander is awesome.
I have a decent edge sander in my shop but cutting with the jig saw is slow and tedious and requires lots of time on the sander to get it right. But it is always the case of desiring the next tool.......and then the next........it is a deep rabbit hole.
 

Darrell2688

One of the Regulars
Messages
163
I recently purchased a miter chop saw with a laser light, it would take several cuts to make a band block but it would cut down the time needed for sanding. My other saw is a Ryobi jigsaw, good saw but there is one big problem, the blades will pop out of the guide at times and cut the wood at an angle. My sander is a belt sander and I had to make a setup so I could use the shop vac to collect the dust, the other option was a gas mask.
 

dmeist

New in Town
Messages
15
Anybody use a Laser to etch the Hat Band or do illustrations on the Brim? Been researching the lasers and they seem very capable.
 

belfastboy

I'll Lock Up
Messages
9,139
Location
vancouver, canada
Anybody use a Laser to etch the Hat Band or do illustrations on the Brim? Been researching the lasers and they seem very capable.
Never tried it. I have only ever seen it with a wood burning pen used to draw or a hot knife to draw lines. Rand's Hats out of Billings has a person who paints pictures on the crowns.....pyrography of the highest standard.
 

K.U.Hack

New in Town
Messages
3
Any advice on how to close the ends of this "reed tape"? I HATE plastic, so I'm experimenting with alts. I have some real reed on order, so this one has the fishing line in it. Thanks y'all. I've learned a lot from you.
PXL_20230319_123906398.jpg
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PXL_20230319_123940852.jpg
 

belfastboy

I'll Lock Up
Messages
9,139
Location
vancouver, canada

K.U.Hack

New in Town
Messages
3
What was the reed tape made from in the old pre-war hats anyway?
Exactly!? I like the cotton, changes the whole feel on the head. There is an Etsy shop the sells off-cuts of pure silk that I use for liners...maybe I'll give that a try, once my real reed (reel read?) arrives. Leather (I have leather tape) is just too bulky.
 

Darrell2688

One of the Regulars
Messages
163
I have been working on a rounding jack when the weather permits. My work shop is a small shed out back and even tho it is now Spring, the temps are nuts, 50's and below and then one day 70 degress, looking forward to steady weather. Today I was able to do a little more work on my project and I am still waiting on some items that I had to order. Any way here are a few photos of the work so far. I plan to add a steel ruler, Helmsman urethane, brass sheet on the back and a few other things, work in progress.
 

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