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Modern corrugated sweatband

mikespens

Call Me a Cab
Messages
2,913
Location
Tacoma, Wa
Thought this was cool enough to warrant a new thread. Most of us have seen or own a vintage Borsalino with the corrugated sweatband feature. Here's an example, it's the green part between the crown and sweatband at the bottom of the pix:

IMG_0277.jpg


I have a Panama Bob Cuenca that I ordered too big and took to Bob Jesse at Black Sheep Hat Works for a new leather sweatband and ribbon. Despite his best efforts to reduce it to fit it was always slightly too big on me. Bob did not give up though. I was going to sacrifice the hat to be the crown in a Duplex hat project (another story) but telling Bob it was one of my favorite hats despite the fact it didn't fit he took up the challenge again and handmade a corrugated cardboard fixture like borsy used to do. To my relief it worked and the hat fits perfectly now. A testament to a great hatter.

The hat:

IMG_0351_zps0aacb174.jpg


The corrugation is hard to see but it's the black space between the crown and sweatband:

IMG_0352_zpsb8107002.jpg


Better view under the sweatband:

IMG_0353_zpsb6722026.jpg
 
Last edited:

rlk

I'll Lock Up
Messages
6,100
Location
Evanston, IL
Looks good, but I hope it is fabric and not cardboard which would break down when soaked with sweat.
 

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